Automatic Lines For Circle Cutting From Coil
Press Room Automation & Feed Fixtures Pvt. Ltd. manufactures automatic lines for circle cutting from coil with the aim of reducing the scrap quantity by exploiting the whole width of the coil.
The technology used by Press Room is shifting of the coil below a fixed die. It is characterised by a good production capacity, high flexibility and low tooling costs. Line consists of decoiler with coil car, straightener, nc zig zag feeder, press, shear & stacker. Entire working sequence is directly managed from Control Panel which allows operator to have a single control of all the line functions.
The strip from the coil can have two movements, both NC servo controlled: the feeding movement (called longitudinal shifting) & the lateral movement (called transversal shifting). Thanks to these movements, each blanking is followed by the lateral movement of the coil of a programmed step and by the blanking of the next disk, up to the realisation of a row of blanked disks along the coil width. At the completion of the row, the strip is fed so that the blanking of a new row can start.
Press Room has designed special programme which automatically calculates position by depending on stock width & circle diameter. The program allows optimizing the material use, minimizing trimmings.
COMPLETE AUTOMATIC CIRCLE BLANKING LINE
- Coil Weight – Max.10,000 Kgs
- Coil ID – 508 mm
- Coil OD – 1500 mm
- Maximum Thickness – 0.3-1.0 mm
- SPM -30-50 SPM
- Coil Width – 400-1300 mm
- Circle Diameter-100-620 mm
- Max. Feed Length – 9999 mm
- Feeding Accuracy – ± 0.15 mm
- Line Speed – 18 MPM (Variable).
EQUIPMENTS AS PER FOLLOWING
- Single Mandrel Uncoiler (Motorized).
- A. C. Variable Control Panel & Hold Down.
- Paper Winding Arrangement.
- Collapsible Loop Table Assembly (Between Uncoiler & Zig zag Feeder).
- NC Servo Roll Feeder with Zig Zag Feeding.
- Electrical Control Panel.
- Table Between Press & Zig Zag Feeder.
- Precision Wide H Frame Press
- Hydraulic Scrap Shear
- Disc Take Out Conveyor
OPTIONAL EQUIPMENTS
- Precision Straightener
- Stacker
NC Servo Zig Zag Feeder
Designed for blanking out circles, zig/zag servo feeds can be programmed to perform from two to multiple rows / pattern, typically saving at least 8% in material costs.
- The feed head is mounted on a base with linear bearing and rails
- Coil Width from 100 mm – 1300 mm
- Zig/zag base is incorporated into main cabinet to allow for pass line height adjustments of 100 mm from the mean
- Travel of zig/zag is servo driven on a ball screw.
- All zig/zag motion is programmable through the main control.
- Accuracy is ± 0.15 mm.
- Blanking pattern is calculated based on circle diameter and stock width.
- Standard Mitsubishi Servo, Drive, PLC & HMI Package is provided Others on request.
Pneumatic Zig Zag Feeder
Designed for blanking out diameters, pneumatic zig/zag can be adjusted to perform from two blanks, typically saving of 6% in material costs.
- The feeder to feed strip is mounted on a pneumatic zig zag feeding mechanism
- Coil Width from 100 mm – 300 mm & Thickness from 0.5 – 2.00 mm
- Pneumatic zig zag feeding mechanism mounted on a rigid bas has a settable indexing for blanking double row using single station tool
- Pneumatic Zig Zag Feeder is provided with pass line height adjustments of 100 mm from the mean
- The Feeder & zig zag feeding mechanism is synchronized with Pneumatics & Electronic Panel & necessary Sensors & End Cushions for smoother Zig Zag indexing with the Press.
- Accuracy is ± 0.15 mm
Servo Pneumatic Zig Zag Feeder
- Offering an econimical solution for Multi Blanking.
- Coil Width from 100mm – 300mm & Thickness from 0.5 – 2.00 mm.
Motorised Decoiler
Width – 1300 mm/Coil Wt – 10 tons
Model – VD – 100
Motorised Decoiler with Hydraulic Jaw Expansion
Motorised Decoiler with Hydraulic Jaw Expansion
Four self centering coil-location jaws. with Hydraulic jaws expansion to provide stability and constant grip
The Spindle & Coil holding heads housed in mechnical & precised mechined housing & rotates on dust proofed sealed bearing heavy duty anti-friction bearings.
A.C. variable speed Drive system.
All motorised decoilers are through heavy duty gearbox, motor & friction drag brake.
Control Panel with Suitable loop control system to maintain loop of coil.
Optional
Mechnical Jaw Expansion.
Coil hold-down (hydraulic/pneumatics) to claim down the strip & to hold the material
Coil car
Hydraulic or servo base movement for decoiler centering.
A Presicion straigntener head complete with straightening rolls, one set of input pinch rolls along with all bottom rolls driven through gearbox & suitable control panel with sensors. The control panel would control the feeding speed & loop.
Suitable lubricating points and tubing will be provided for manul lubrication.
Single Point Suspension, Non-Inclinable, Geared, Single Action Press heaving tested steel plate fabricated H type structure with 6 point gibbing of slide, fitted with pneumatically operated combined single Disc friction clutch & Brake complete with electricals, control panel & production counter.
Standard Accessories
- 6 Point Guiding of Slide duly fitted with Bronze Linings.
- ISI marked Electric Motor with Electrical Control Panel
- Hydraulic Overload Safety (Imported)
- Motorised Slide Adjustment through Imported Thin Brake Motor
- Die Height Indicator (Imported).
- SMC make Pneumatic fittings duly fitted in a consoled box.
- Imported Dual Solenoid Valve with bigger size of exhaust port.
- 6 Point Imported Cam Limit Switch
- Anti Repeat Safety through PLC
- Miss Feed Socket – 2 Nos
- PLC Control System with inbuilt fault finding facility.
- 6 Digit Production Counter (Imported).
- Mechanical Crank Angle Indicator.
- Motorised Grease Lubrication with Progressive Block fitted with Sensor
- Control Panel – 24V DC.
- Set of Hand Tools – Special to Press if any.
- Press Controls – Inch, Single & Continuous Stroke through Both Hand & Foot Switch, TDC Stop.
- Counter Balancers for Slide Balancing
- Manual Lubrication for Counter Balancers
- Die Area Light
- Panel Lights
| SR NO | DESCRIPTION | UOM | DIMENSION |
|---|---|---|---|
| 1 | Capacity | Tonne | 125 |
| 2 | Tonnage Rating Point | MM | 5.0 |
| 3 | Bolster Area | MM | 1000 X 900 |
| 4 | Bolster Thickness | MM | 135 |
| 5 | Stroke Length (Fixed) | MM | 160 |
| 6 | Die Height | MM | 320 |
| 7 | Slide Area | MM | 650 X 650 |
| 8 | Slide Adjustment | MM | 90 |
| 9 | Frame inside Gap | MM | 2600 |
| 10 | Floor to Top of Bolster | MM | 900 |
| 11 | Variable Speed | SPM | 30 ~ 60 (full load @ 40) |
| 12 | Main Motor | HP X P | 15 X 4 |
| 13 | Photo Electric Safety Guards | SET | Suitable to machine |
| 14 | Bolster Opening | MM | As per requirement |
The above equipments are designed for Line speed of 12-25 Mtrs. Per Minute.
Models of higher capacity or higher or lower line speeds are available on request.
NC Servo Zig Zag Feeder Models
| SZZ – AA200 | SZZ – A300 | SZZ – B300 | SZZ – BH400 | SZZ – B600 | SZZ – C800 | SZZ – C1300 | |
|---|---|---|---|---|---|---|---|
| Material Thickness | 0.1-1.5 | 0.3-2.0 | 0.3-3.0 | 0.3-3.0 | 0.5-2.0 | 0.3-1.5 | 0.3-1.2 |
| Width | 50-200 | 100-300 | 100-300 | 150-400 | 200-600 | 250-800 | 400-1300 |
| Circle Diameter | 20-105 | 30-159 | 30-159 | 40-212 | 60-320 | 80-427 | 100-695 |
| SPM | 60-80 | 40-70 | 30-60 | 30-60 | 30-58 | 28-54 | 25-50 |
Pneumatic Zig Zag Feeder Models
| PZZ – 100 | PZZ – 150 | PZZ – 300 | |
|---|---|---|---|
| Material Thickness | 0.5 – 1.5 mm | 0.5 – 2.0 mm | 0.5 – 2.0 mm |
| Width | 0 – 100 mm | 0 – 150 mm | 0 – 300 mm |
| Zigzag Indexing Pitch | 0 – 55 mm | 0 – 80 mm | 0 – 160 mm |
| Stroke / Pitch / Feed Length | 0 – 100 mm | 0 – 150 mm | 0 – 300 mm |
| SPM | 80 | 60 | 30 |
The above parameters are for the material having tensile strength 40kgf/mm² max.
Models of higher capacity or higher or lower line speeds are available on request.
Technical specifications are indicative and subject to change to suit end application.