PRESS ROOM AUTOMATION releases its rst “3 in 1”, which combines a decoiler and astraigthener-feeder driven via servo motor. It targets manufacturers seeking a simple, robust and safe press feeding line with decent performances.
Features:
Decoiler
- Decoiler with variable drive & loop control system.
- 3 or 4 jaw self-centring manual expanding mandrel of welded and stabilized steel.
- Rotation jog mode from main control box.
- Pneumatic Hold-down (Optional snubber and peeler assembly for threading is available on request).
- 6 quick removable coil retaining arm-keepers, adjustable depending on the strip width.
NC Servo Straightener Cum Feeder
- Stabilized Steel frame construction.
- Cascade Rollers @ Entry.
- Gear driven feed roll to ensure non-slip positive feeding.
- Straightener Head consisting of 7 nos Straightening Rollers, 1 Pair of Pitch Roller & 1 Pair of Feeder rollers are provided at entry & exit respectively.
- All upper rolls are individually adjusted with mechanical leadscrews and bevel gearings. The level of upper rolls penetration is shown by position indicators.
- Power transmission to the other straightening rolls via precision spur gears.
- Pneumatic actuated lifting of the set of upper rolls in synchronism with the forming machine to allow entry & self-centring of the strip when working with dies with automatic centering devices (pilot release).
- Exit Width Guide Assembly.
- Permanently sealed precision roll bearings, no lubrication required.
- Motorisation through one brushless servo motor & precision gear box.
- Crocodile opening of the head by lever, for safe & easy roll cleaning, and easy strip insertion.
- Manual height adjustment by hydraulic jack +/- 50 mm of pass-line.
Features of Control Panel
- Feed Length : 0 to 99999.999 mm
- Speed : 1 to 50 mpm
- Acceleration / Deceleration : 1 to 100%
- Part number : 1 to 99
- Length setting adjustment (from -0.1 mm to +0.1 mm) with 0.01 mm increment
- Servo motor with built in resolver for feed measurement Press mode : single stroke or continuous operation
- Feeder before Press (F-P) or Press before Feeder (P-F) selection
- Main switch / Manual operation button / Emergency Stop
- Manual jog programmed feed length for easier tool setting
- Potentiometer for speed regulation of Decoiler
- Diagnosis and display of error messages.
Model | A-300 | A-400 | B-400 |
| | | |
Parameters | | | |
Width (mm) | 300 mm | 400 mm | 400 mm |
Thickness (mm) | 0.5 – 2.0 mm | 0.5 – 1.8 mm | 0.7 – 3.0 mm |
Max Coil Weight | 1000 Kg | 2500 Kg | 3000 Kg |
Straitening Capacity / Width | 2.0 x 300 mm | 1.8 x 400 mm | 3.0 x 400 mm
|
Coil OD | 1200 mm | 1200 mm | 1500 mm
|
Coil ID | 430 – 480 | 508 | 508 |
Features | Manual
Expansion | Manual
Expansion | Manual
Expansion |
Line Speed (Max) | 18 | 18 | 15 |
Highend Fully Automatic Models with Coil Car, Hydraulic Jaw Expansion, Snubber, Peeler, Pre-Pinch, Auto Side Guide etc are available on request.
The above parameters are for the material having tensile strength 40kgf/mm² max. Models of higher capacity or higher or lower line speeds are available on request.
Technical specifications are indicative and subject to change to suit end application.